Metallic or special powders application

Metallic or special powders application

Achieve a great application quality with metallic, structured and other special powders.

The powder coating market is offering an increasing number of metallic, structured, effect and other special powders that require advanced application technology:

  • Equipment must avoid powder deposition inside the gun in order to eliminate the risk of shortcircuits and dangerous arcing.
  • Stable powder output and a constant mix ratio of fresh and recovery powder are essential to maintain a constant surface appearance.
  • High transfer efficiency is a must to limit the damaging of powder through multiple passages in the recovery system.
  • The booth system needs to be efficient and easy to clean to avoid contamination problems.

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Main Features Overview

    PCC technology and SuperCorona improve quality

    PCC technology and SuperCorona improve quality

    Improve penetration, reduce orange peel, backionization and picture frames even with difficult powders.

    Precise and constant powder output

    Precise and constant powder output

    The patented DVC technology ensures precise and reproducible powder output regulations and improves the film thickness distribution.

    OptiSpray AP01 Application Pump: the revolution in powder feed

    OptiSpray AP01 Application Pump: the revolution in powder feed

    The best coating results are maintained constant for a very long period of time, even with longer powder hoses and higher powder output.

    Powder Management Centers and Hoppers

    Powder Management Centers and Hoppers

    OptiCenters are the core of the coating process, offering high quality and quick color change.

    Automatic Fresh Powder Feed Systems

    Automatic Fresh Powder Feed Systems

    Automatic feed from Box, Drum, Octabin and BigBags improves your application quality and reduces the need of manpower.

    Easy cleaning for color change and metallic powders

    Easy cleaning for color change and metallic powders

    With PowerClean the operator can activate a quick purge cycle directly from the gun and eliminate all powder accumulations.

Case Studies

    Case Study Automotive: Wheels ( Application Example )

    Case Study Automotive: Wheels ( Application Example )

    Application Example - Quick color change and perfect coating results even with metallic powder with Gema systems MagicPlus booth, OptiCenter OC02 powder management, reciprocators, OptiGun and MagicControl CM30 control.

    Case Study Automotive: Wheels ( Kosei )

    Case Study Automotive: Wheels ( Kosei )

    Kosei - Significant powder savings and constant film thickness with automatic gun OptiGun GA03.

    Case Study Architecture: Aluminum Profiles ( Anoxidall SRL )

    Case Study Architecture: Aluminum Profiles ( Anoxidall SRL )

    Anoxidall SRL - Increased finish quality and fast color changes with OptiCenter OC02 and OptiGun GA03.

    Case Study: Job Coating ( Eisemann+Bähr )

    Case Study: Job Coating ( Eisemann+Bähr )

    Eisemann+Bähr - Color Change in Seconds and high coating quality with OptiFlex2 Q.

    Case Study Hobby Garden Leisure: Bicycles (MIFA AG)

    Case Study Hobby Garden Leisure: Bicycles (MIFA AG)

    MIFA AG - Bicycle coating, efficient and flexible with MagicCompact BA04 booth, OptiCenter, reciprocaors and Gema guns OptiGun GA03 and OptiSelect GM03.

    Case Study: Job Coating ( Ramseier )

    Case Study: Job Coating ( Ramseier )

    Ramseier - Reproducible layer thickness and powder savings with new application pump OptiSpray AP01 and OptiCenter OC03.

    Case Study Automotive: Wheels ( Cromodora )

    Case Study Automotive: Wheels ( Cromodora )

    Cromodora - Powder savings, constant film thickness and excellent surface finish with OptiCenter OC02 with Ultrasonic sieve, OptiCenter OC05 with OptiSpray AP01 application pump, OptiGun GA03, MagicControl CM30 and light barrier.

Resources

    AP01 coating quality and powder savings Learn More File

    AP01 color change Learn More File

    Best Guns for Color Change Learn More File

    DVC Technology Learn More File

    Energy Efficiency Data Sheet

    Gun Nozzles Learn More File

    OptiFeed BigBag FPS16 & FPS16-E Data Sheet

    OptiFeed Box FPS19 Data Sheet

    OptiFeed Drum FPS11 Data Sheet

    OptiFeed Powder Pump PP06 Data Sheet

    OptiFlex® Automatic Brochure

    OptiFlex® Pro Brochure

    OptiFlex® Pro Spray Brochure

    OptiSelect® Pro Brochure

    OptiSpray AP01 Brochure

    PCC and SuperCorona Learn More File

    PowerClean Learn More File

    SuperCorona® Data Sheet

Videos

    Metallic Powder Coating with OptiFlex2 Manual System

    Wheel Powder Coating with OptiFlex2 Manual System

    Application Technology