Magic Systems for single color application

Magic Systems for single color application

Reliable and robust solutions designed for the best finishing quality and the most efficient application, even with thin film powders.

Gema solutions offer clear advantages in single color application:

  • Low powder consumption thanks to the perfect film thickness distribution and to the efficient recovery systems.
  • High quality application thanks to the best transfer efficiency on the market, the high performance sieving and the constant mix of fresh and recovered powder.
  • Process stability guarannteed by the new OptiSpray application pump technology and by the robust booths and recovery systems design.
  • Reliability and low maintenence costs thanks to the high quality components.
  • Best booth technology with low powder accumulation and ideal airflows.

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Main Features Overview

    A complete range of solutions for every need

    A complete range of solutions for every need

    Magic Systems are easy to customize in booth dimensions, air volume, number and position of guns and touch-up stations.

    Minimum powder accumulations in the booth

    Minimum powder accumulations in the booth

    Magic Systems remain clean during operation: the non-conductive plastic walls and the self-cleaning floor  prevent powder accumulations.

    OptiSpray AP01 Application Pump: the revolution in powder feed

    OptiSpray AP01 Application Pump: the revolution in powder feed

    The best coating results are maintained constant for a very long period of time, even with longer powder hoses and higher powder output.

    Automatic Fresh Powder Feed Systems

    Automatic Fresh Powder Feed Systems

    Automatic feed from Box, Drum, Octabin and BigBags improves your application quality and reduces the need of manpower.

    Reduce powder consumption

    Reduce powder consumption

    Avoid excess powder on the pieces with a more even film thickness and reduce the powder loss in the recovery system.

    Improve application quality

    Improve application quality

    Improve the application quality and reduce the reject rate of your powder coating line.

    Single color / multi color switching device

    Single color / multi color switching device

    This intelligent unit allows to combine the great recovery efficiency of a single color filter with the quick color change of aThis intelligent unit allows to combine the great recovery efficiency of a single color filter with the quick color change of a cyclone. cyclone.

    OptiFlex® Automatic Equipment

    OptiFlex® Automatic Equipment

    A modular product line easily tailored to customers' needs, offering perfect application quality, large powder savings and a quick payback.

Case Studies

    Case Study Heating Cooling Sanitary: Air Conditioning ( Gree )

    Case Study Heating Cooling Sanitary: Air Conditioning ( Gree )

    Gree - Quality improvements and safety control with MagicCompact EquiFlow booth, OptiCenter OC02 powder management, MagicControl CM30 system control and STS fire detection system.

    Case Study Machine Industry: Production Machinery ( Bühler )

    Case Study Machine Industry: Production Machinery ( Bühler )

    Bühler - Single and Multi Color in one project. Quick Color changes and repeatable coating results are achieved with ClassicLine Manual booth and MagicCompact booth.

    Case Study Machine Industry: Agricultural Machines ( Wado Sangyo )

    Case Study Machine Industry: Agricultural Machines ( Wado Sangyo )

    Wado Sangyo - Fast color changes and a clean working environment with Magic Systems color change booth, MonoCyclone powder recovery, OptiGun automatic gun and OptiFlex2 manual units.

    Case Study: Job Coating ( Erar )

    Case Study: Job Coating ( Erar )

    Erar - Increased production and reduced powder consumption with MagicCompact EquiFlow BA04 booth, OptiCenter OC02, OptiGun GA03, OptiSelect GM03 and OptiFlex Automatic AS06 control cabinet.

Resources

    AP01 coating quality and powder savings Learn More File

    AP01 color change Learn More File

    Best Guns for Color Change Learn More File

    DVC Technology Learn More File

    Energy Efficiency Data Sheet

    Fresh Powder Systems Learn More File

    Gun Nozzles Learn More File

    Minimum powder accumulations Learn More File

    OptiFeed BigBag FPS16 & FPS16-E Data Sheet

    OptiFeed Box FPS19 Data Sheet

    OptiFeed Drum FPS11 Data Sheet

    OptiFeed Powder Pump PP06 Data Sheet

    OptiFlex® Automatic Brochure

    OptiGun® GA03 System overview Brochure

    OptiSpray AP01 Brochure

    PCC and SuperCorona Learn More File

    SuperCorona® Data Sheet