Magic Systems for quick color change

Magic Systems for quick color change

Gema's Magic Systems offer a complete solution for all your color change needs.

  • 5 to 15 minutes color change time is easy to achieve depending from application and process conditions. This reduces your line's idle time and maximize productivity for a quick payback. The Magic Systems are the ideal solution for Just In Time environments.
  • Highest flexibility: you can process an unlimited number of colors in just one compact and space saving booth system. No need for multiple booths, movable plastforms and other expensive investments.
  • Highest quality standards even with metallic powders, structured powders and other challenging materials
  • The reduced amount of powder in the system make the cleaning process even faster and easier and prevents powder waste
  • The OptiCenter's seales powder circuit protects the operators' health, guarantees a clean working environment and avoids powder contamination.
  • The high level of automation ensures stable application results and a clean and repeatable color change process.

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Main Features Overview

    A complete range of solutions for every need

    A complete range of solutions for every need

    Magic Systems are easy to customize in booth dimensions, air volume, number and position of guns and touch-up stations.

    Minimum powder accumulations in the booth

    Minimum powder accumulations in the booth

    Magic Systems remain clean during operation: the non-conductive plastic walls and the self-cleaning floor  prevent powder accumulations.

    An intelligent airflow distribution

    An intelligent airflow distribution

    The patented EquiFlow technology ensures a powerful air extraction at the booth openings and a gentle airflow in the automatic section.

    Unique Cylinder design for the best performance

    Unique Cylinder design for the best performance

    The unique MagicCylinder design ensures low powder accumulations and quick cleaning even without entering the booth.

    Easy and automated color change process

    Easy and automated color change process

    All components in contact with powder are cleaned quickly and automatically while the operator is replacing the powder box.

    OptiCenter: the core of the cleaning process

    OptiCenter: the core of the cleaning process

    The OptiSpeeder hopper, the injectors and the powder hoses are automatically cleaned with powerful compressed air blasts at color change.

    Best gun for color change

    Best gun for color change

    The optimized design, the smooth material and the innovative nozzles make Gema guns the best for color change.

    Maximize the productivity of your coating line

    Maximize the productivity of your coating line

    MultiColor Switch is an integrated solution that allows switching between different powder colors in just the blink of an eye, for super-fast and contamination-free color changes.

Case Studies

    Case Study Job Coating ( TASSO )

    Case Study Job Coating ( TASSO )

    TASSO - High production flexibility, fast color changes and clean working environment with MagicCylinder QCS04 booth, OptiCenter OC03 with OptiSpray AP01 application pumps, OptiGun GA03 automatic guns, MagicControl CM30 system control and OptiFlex Automatic control cabinet.

    Case Study Machine Industry: Steel Fabrications ( Matcor )

    Case Study Machine Industry: Steel Fabrications ( Matcor )

    Matcor - Increased production capactiy and flexible color changes with MagicCompact EquiFow BA04 booth, OptiCenter OC02 powder management, MagicControl CM30 system control, OptiGun GA03 automatic guns and OptiSelect GM03 manual guns.

    Case Study Architecture: Aluminum Profiles ( Swallow )

    Case Study Architecture: Aluminum Profiles ( Swallow )

    Swallow Architectural Coatings Ltd. - Increased automation and more productivity with MagicCylinder QCS04 booth, OptiGun GA03 automatic gun, OptiCenter OC03 with OptiSpray AP01 application pumps, MagicControl CM30 system control and vertical reciprocators

    Case Study Architecture: Aluminum Profiles ( FAC )

    Case Study Architecture: Aluminum Profiles ( FAC )

    FAC - Up to 90 color changes per day with new color change solution incl. MagicCompact EquiFlow BA04 booth, OptiCenter OC03 with OptiSpray AP01 application pumps, OptiGun GA03, powder switching device and MagicControl CM30.

    Case Study Architecture: Lifts and escalators ( Shi Jia )

    Case Study Architecture: Lifts and escalators ( Shi Jia )

    Shi Jia - Quick Color change and constant film thickness with MagicCompact BA03 booth and powder management OptiCenter OC02.

    Case Study Electrical Electronics: Electrical Cabinets ( Eldon )

    Case Study Electrical Electronics: Electrical Cabinets ( Eldon )

    Eldon - Plant upgrade of world's major electrical enclosure manufacturer with Gema equipment Magic Compact EquiFlow booth BA04, OptiCenter OC02 and powder recovery.

    Case Study Job Coating ( Opfer )

    Case Study Job Coating ( Opfer )

    Opfer - Powder savings and time savings with MagicCylinder booth QCS01 with robotic guns, OptiGun automatic gun, MagicControl CM30 and ZA reciprocators.

    Case Study Architecture: Aluminum Profiles ( Stobag )

    Case Study Architecture: Aluminum Profiles ( Stobag )

    Stobag - Improved line automation and quick color change with MagicCompact BA03 booth, OptiGun automatic gun GA03, OptiCenter OC02 and ultrasonic sieve.

    Case Study Metallic Furniture: Workbench and Toolboxes ( QMP )

    Case Study Metallic Furniture: Workbench and Toolboxes ( QMP )

    QMP - Improved productivity and quick color changes with MagicCompact EquiFlow booth, MagicControl CM30, OptiCenter, OptiGun, OptiSelect and reciprocators.

    Case Study Machine Industry: Production Machinery ( Bühler )

    Case Study Machine Industry: Production Machinery ( Bühler )

    Bühler - Single and Multi Color in one project. Quick Color changes and repeatable coating results are achieved with ClassicLine Manual booth and MagicCompact booth.

    Case Study Machine Industry: Production Machinery ( Rieter )

    Case Study Machine Industry: Production Machinery ( Rieter )

    Rieter - Quick color change for coating of textile machines with MagicCompact booth and OptiCenter powder management.

    Case Study Hobby Garden Leisure: Bicycles (MIFA AG)

    Case Study Hobby Garden Leisure: Bicycles (MIFA AG)

    MIFA AG - Bicycle coating, efficient and flexible with MagicCompact BA04 booth, OptiCenter, reciprocaors and Gema guns OptiGun GA03 and OptiSelect GM03.

    Case Study Hobby Garden Leisure: Boats ( Tracker Marine )

    Case Study Hobby Garden Leisure: Boats ( Tracker Marine )

    Tracker Marine - Conversion from Liquid to powder and improved color change with MagicCompact booth, OptiCenter powder management, OptiGun and OptiSelect.

    Case Study Automotive: Seats ( Kiel )

    Case Study Automotive: Seats ( Kiel )

    Kiel - Save money and improve coating quality with the right automation MagicControl CM30 and MagicCompact booth BA03.

    Case Study: Job Coating ( WK Pulverbeschichtung )

    Case Study: Job Coating ( WK Pulverbeschichtung )

    WK Pulverbeschichtung - Improved coating quality and quick color changes with OptiCenter OC03 incl. OptiSpray AP01 application pump, MagicCompact EquiFlow BA04 color change booth and MagicControl CM30 system control.

    Case Study Protective Coating: Springs

    Case Study Protective Coating: Springs

    Hanson Springs Ltd - Quality improvements, quick color change and perfect corrosion protection with MagicCylinder EquiFlow booth, OptiCenter powder management, OptiGun automatic gun and powder recovery systems.

    Case Study Machine Industry: Agricultural Machines

    Case Study Machine Industry: Agricultural Machines

    Perfect Coating of XXL parts and quick color changes with MagicCompact EquiFlow XXL booth, MagicControl CM30, OptiCenter OC02, OptiGun GA03, OptiSelect GM03 and OptiFeed BigBag.

    Case Study Metallic Furniture ( Li Geng )

    Case Study Metallic Furniture ( Li Geng )

    Li Geng - Powder savings of up to 50% and color change improvements with MagicCompact EquiFlow booth, OptiCenter OC02, OptiGun automatic gun, vertical reciprocators and MagicControl CM30 system control.

    Case Study Machine Industry: Production Machinery ( AGI Hi Roller )

    Case Study Machine Industry: Production Machinery ( AGI Hi Roller )

    AGI Hi Roller - Increased production capacity and durable coating results with MagicCompact EquiFlow booth, MagicControl CM30 system control, OptiCenter powder management and OptiGun GA03 automatic gun.

    Case Study Machine Industry: Production Machinery ( FiFab )

    Case Study Machine Industry: Production Machinery ( FiFab )

    FiFab - Clean operating environment and improved flexibility through fast color change with MagicCompact EquiFlow BA04 booth, OptiCenter powder management, OptiGun automatic gun, MagicControl CM30 and object recognition.

    Case Study Automotive: Wheels ( ShengWang )

    Case Study Automotive: Wheels ( ShengWang )

    ShengWang - Clean working environment and super-fast color changes with Magic System booh, OptiCenter OC02 powder management, OptiGun GA03 automatic gun, vertical axis ZA07 and OptiFlex Automatic AS08 with MagicControl CM30 system control.

Resources

    Best Guns for Color Change Learn More File

    Energy Efficiency Data Sheet

    Equiflow Technology Learn More File

    Magic Systems Color Change Learn More File

    Magic Systems Single Color Learn More File

    MagicCompact® EquiFlow® Brochure

    MagicCompact® EquiFlow® Series Brochure

    MagicCylinder Learn More File

    MagicCylinder® EquiFlow Brochure

    Minimum powder accumulations Learn More File

Videos

    MagicCompact EquiFlow

    MagicCylinder EquiFlow

    MagicCompact EquiFlow_Kiel

    MagicCompact EquiFlow_Stobag