Improve application quality

Improve application quality

Improve the application quality and reduce the reject rate of your powder coating line.

Gema can help to significantly improve your application quality under every aspect:

  • Achieve a uniform film thickness all over the surface of the object.
  • Make sure the coated parts have a nice and uniform appearance, without "orange peel", backionization, picture frame effect and other defects.
  • Avoid powder contamination between the colors you are using.
  • Make sure that your good coating results remain stable and repeatable over a very long period of time.

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Main Features Overview

    PCC technology and SuperCorona improve quality

    PCC technology and SuperCorona improve quality

    Improve penetration, reduce orange peel, backionization and picture frames even with difficult powders.

    Coat each part with the right parameters

    Coat each part with the right parameters

    It's easy to store and recall your application programs and to automate the gun triggering and positioning depending on the object to coat.

    Precise and constant powder output

    Precise and constant powder output

    The patented DVC technology ensures precise and reproducible powder output regulations and improves the film thickness distribution.

    OptiSpray AP01 Application Pump: the revolution in powder feed

    OptiSpray AP01 Application Pump: the revolution in powder feed

    The best coating results are maintained constant for a very long period of time, even with longer powder hoses and higher powder output.

    Sieving solutions for every quality needs

    Sieving solutions for every quality needs

    From easy vibratory sieves to high quality rotary and ultrasonic sieves, Gema has the right solution for any quality expectations.

    Automatic Fresh Powder Feed Systems

    Automatic Fresh Powder Feed Systems

    Automatic feed from Box, Drum, Octabin and BigBags improves your application quality and reduces the need of manpower.

    Gun nozzles for every application

    Gun nozzles for every application

    Different extensions, flat spray, round spray and angle nozzles are designed to offer the best application even with difficult applications.

    Advanced automation for complicated parts

    Advanced automation for complicated parts

    A wide range of precise axis and easy to program 3D control systems, ensuring perfect coating results even with complicated parts.

    Best coating quality

    Best coating quality

    The Gema part detection system is able to detect gaps, height and width. The solution enables best coating quality for each individual object type.

Case Studies

    Case Study Architecture: Containers

    Case Study Architecture: Containers

    Arcont - Increased production capacity and powder savings with MagicCompact EquiFlow booth, OptiCenter OC02 powder management, OptiGun GA03 automatic guns, Vertical reciprocators ZA07 and OptiFeed FPS16 BigBag fresh powder system.

    Case Study Job Coating ( JO-BA GmbH )

    Case Study Job Coating ( JO-BA GmbH )

    JO-BA GmbH - Powder savings and more production flexibility with MagicCompact EquiFlow BA04 booth, OptiFlex Automatic cabinet, OptiGun GA03 automatic guns, MagicControl CM30 system control, OptiCenter OC02 powder management with OptiFlow IG06 injector and OptiFeed FPS16 BigBag.

    Case Study Architecture: Aluminum Profiles ( Aliplast )

    Case Study Architecture: Aluminum Profiles ( Aliplast )

    Aliplast - Repeatable coating results and increased production capacity with MagicCompact EquiFlow BA04 booth, OptiGun GA03 automatic gun, OptiCenter OC02 powder management and MagicControl CM30 system control.

    Case Study Heating Cooling Sanitary: Fuel Tanks-Gas Storage ( South Staffs Industries )

    Case Study Heating Cooling Sanitary: Fuel Tanks-Gas Storage ( South Staffs Industries )

    South Staffs Industries - Outstanding powder application and clean operating environment with OptiCenter OC04 powder management, OptiGun GA03 automatic guns, OptiControl CM22 control system and OptiFeed Box FPS19 fresh powder feed system.

    Case Study Machine Industry ( Amazonen Werke )

    Case Study Machine Industry ( Amazonen Werke )

    Amazonen Werke - Highest coating quality of XL parts and more production efficiency with MagicCompact EquiFlow BA04 XL booth, OptiFlex Automatic AS06 cabinet, OptiGun GA03 automatic gun, OptiCenter OC02 powder management and MagicControl CM30 system control.

    Case Study Metallic Furniture ( Wesemann GmbH )

    Case Study Metallic Furniture ( Wesemann GmbH )

    Wesemann GmbH - High degree of coating efficiency and reproducible results with MagicCylinder QCS04 booth, OptiCenter OC02 powder management, OptiGun GA03 automatic gun, Vertical axis ZA07 and MagicControl CM30 system control.

    Case Study Machine Industry ( Husqvarna )

    Case Study Machine Industry ( Husqvarna )

    Husqvarna - High level of automation and production stability with MagicCompact EquiFlow booth system, OptiCenter OC03 with OptiSpray AP01 application pumps, FPS16 BigBag fresh powder system, ZA vertical axis and MagicControl CM30. 

    Case Study Machine Industry ( Kapro )

    Case Study Machine Industry ( Kapro )

    Kapro - New industry potential in regards to quality improvements and powder savings with OptiGun GA03 automatic gun.

    Case Study Home Appliances: Kitchen Oven (Defy Arcelik)

    Case Study Home Appliances: Kitchen Oven (Defy Arcelik)

    Defy Arcelik - Quality improvements and increased automation with MRS Enamel booth, OptiGun Enamel gun, Fresh Powder System FPS16 BigBag, MagicControl CM30 and AZO Sieve.

    Case Study: Job Coating ( WK Pulverbeschichtung )

    Case Study: Job Coating ( WK Pulverbeschichtung )

    WK Pulverbeschichtung - Improved coating quality and quick color changes with OptiCenter OC03 incl. OptiSpray AP01 application pump, MagicCompact EquiFlow BA04 color change booth and MagicControl CM30 system control.

    Case Study Medical: Medical beds

    Case Study Medical: Medical beds

    Enhanced prodcut quality and imporoved automation with MagicCompact EquiFlow booth, OptiCenter OC02, OptiFlex Automatic and Monocyclone.

    Case Study Metallic Furniture: Supermarket trolleys

    Case Study Metallic Furniture: Supermarket trolleys

    Wanzl UK - Superb coating quality, less powder waste and clean operating environment with MagicCompact EquiFlow BA04 booth, OptiCenter, OptiGun, MagicControl CM30 and object recognition.

    Case Study Machine Industry: Steel Fabrications ( Hydram )

    Case Study Machine Industry: Steel Fabrications ( Hydram )

    Hydram - Double production capability and improve coating quality with MagicCompact EquiFlow booth, OptiCenter OC02, product recognition and OptiGun automatic gun.

    Case Study Electrical Electronics: Electrical Cabinets ( Elsteel )

    Case Study Electrical Electronics: Electrical Cabinets ( Elsteel )

    Elsteel - Improved productivity and enhanced production safety with MagicCompact EquiFlow BA04 booth, OptiCenter OC02 powder management and Fresh Powder System OptiFeed Box FPS19.

    Case Study MDF ( Postep )

    Case Study MDF ( Postep )

    Postep - Fully automated coating and perfect surface quality with MagicCompact EquiFlow BA04 booth, OptiCenter OC02 powder management, OptiFlex Automatic control and MagicControl CM30 system control.

    Case Study Automotive: Wheels ( Cromodora )

    Case Study Automotive: Wheels ( Cromodora )

    Cromodora - Powder savings, constant film thickness and excellent surface finish with OptiCenter OC02 with Ultrasonic sieve, OptiCenter OC05 with OptiSpray AP01 application pump, OptiGun GA03, MagicControl CM30 and light barrier.

    Case Study Machines Industry: Construction Machinery ( Lonking )

    Case Study Machines Industry: Construction Machinery ( Lonking )

    Lonking - Perfect coating results and cost savings through automated process with MagicPlus booth, OptiCenter OC02, OptiGun GA03, OptiSelect GM03, Vertical axis and Sytem Control CM30.

    Case Study MDF ( Ramseier Woodcoat )

    Case Study MDF ( Ramseier Woodcoat )

    Ramseier Woodcoat - Repeatable coating results and improved productivity with OptiSpray AP01 Application Pump, OptiGun Automatic Gun, OptiStar Gun Control, Vertical Reciprocators and MagicControl CM30.

    Case Study Metallic Furniture: Beds ( Renato Nisi )

    Case Study Metallic Furniture: Beds ( Renato Nisi )

    Renato Nisi - Automated coating environment and higher surface quality of the end product with MagicCompact EquiFlow BA04 booth, OptiCenter OC02 with ultrasonic sieve, OptiGun GA03 automatic gun and MagiCControl CM30 with light barrier.

    Case Study Machines Industry: Agricultural machines ( JIUQUAN OK Seed Machinery Co)

    Case Study Machines Industry: Agricultural machines ( JIUQUAN OK Seed Machinery Co)

    JIUQUAN OK Seed Machinery Co - Convert from liquid paint to powder and improve your coating quality with MagicCompact EquiFlow BA04 booth, OptiGun GA03 automatic gun, OptiSelect GM03 manual gun, OptiCenter OC02 powder management and system control.

    Case Study Electrical Electronics: Power Supply ( Siemens )

    Case Study Electrical Electronics: Power Supply ( Siemens )

    Siemens - Reproducible coating results and constant film thickness with OptiGun GA03 automatic gun, OptiSelect GM03 manual gun, OptiFlex Automatic AS08, MagicControl CM30 and OptiCenter OC03 powder management with AP01 pump technology.

    Case Study Architecture: Lifts and escalators ( Huasheng Fujitec )

    Case Study Architecture: Lifts and escalators ( Huasheng Fujitec )

    Huasheng Fujitec - Labor cost savings and excellent coating quality with MagicCompact EquiFlow booth, OptiGun GA03 for robot application, OptiCenter OC02 powder management and OptiFlex Automatic AS08 control cabinet incl. OptiStar gun control.

Resources

    AP01 coating quality and powder savings Learn More File

    AP01 color change Learn More File

    Best Guns for Color Change Learn More File

    DVC Technology Learn More File

    Fresh Powder Systems Learn More File

    Gun Nozzles Learn More File

    OptiFeed Box FPS19 Data Sheet

    OptiFeed Drum FPS11 Data Sheet

    OptiFeed Powder Pump PP06 Data Sheet

    OptiFlex® Automatic Brochure

    OptiGun® GA03 System overview Brochure

    OptiSpray AP01 Brochure

    PCC and SuperCorona Learn More File

    Reciprocators and axes Brochure

    Reciprocators and axes Brochure

    SuperCorona® Data Sheet

Videos

    Application Technology