Color change improvements in existing lines

Color change improvements in existing lines
Start improving your color change performance imediately, without the need to replace the complete system.

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Main Features Overview

    OptiCenter: the core of the cleaning process

    OptiCenter: the core of the cleaning process

    The OptiSpeeder hopper, the injectors and the powder hoses are automatically cleaned with powerful compressed air blasts at color change.

    Maximize the productivity of your coating line

    Maximize the productivity of your coating line

    MultiColor Switch is an integrated solution that allows switching between different powder colors in just the blink of an eye, for super-fast and contamination-free color changes.

    Dust-free and clean working conditions

    Dust-free and clean working conditions

    The OptiCenter's sealed powder circuit guarantees dust free working conditions during operation and color change.
    XT horizontal axis

    XT horizontal axis

    It moves a ZA vertical reciprocator in and out of the booth adapting to the part width. Ideal solution also for guns outside cleaning at color change.

    Best gun for color change

    Best gun for color change

    The optimized design, the smooth material and the innovative nozzles make Gema guns the best for color change.

    Manual solutions for quick color change

    Manual solutions for quick color change

    Smart solutions for color change in manual coating will reduce your idle time and boost your productivity.

    Single color / multi color switching device

    Single color / multi color switching device

    This intelligent unit allows to combine the great recovery efficiency of a single color filter with the quick color change of aThis intelligent unit allows to combine the great recovery efficiency of a single color filter with the quick color change of a cyclone. cyclone.

Case Studies

    Case Study Automotive: Car Body ( CIMC )

    Case Study Automotive: Car Body ( CIMC )

    CIMC - High automation level and best coating results of compley XXL parts with MagicCompact EquiFlow booth, Dynamic Contour Detection system, OptiCenter OC02 powder management, ZA13 reciprocator with UA04 gun axes and MagicControl CM30 system control.

    Case Study Architecture: Aluminum Profiles ( Aliplast )

    Case Study Architecture: Aluminum Profiles ( Aliplast )

    Aliplast - Repeatable coating results and increased production capacity with MagicCompact EquiFlow BA04 booth, OptiGun GA03 automatic gun, OptiCenter OC02 powder management and MagicControl CM30 system control.

    Case Study Job Coating ( MBG Gerstungen )

    Case Study Job Coating ( MBG Gerstungen )

    MBG Gerstungen - Flexibility and process stability with MagicCompact EquiFlow BA04 booth, OptiGun GA03 automatic guns, Reciprocator ZA07 and OptiCenter OC03 powder management with OptiSpray AP01 application pumps.  - Increased productivity and improved film thickness control with MagicCompact EquiFlow BA04 booth, OptiCenter with OptiSpray AP01 application pumps and ultrasonic sieve US06, OptiGun GA03 automatic guns and MagicControl CM30.

    Case Study Architecture ( KSM Production )

    Case Study Architecture ( KSM Production )

    KSM Production - Frequent color changes and high powder savings with OptiCenter OC03 with OptiSpray AP01 application pump, OptiGun GA03 automatic gun, OptiSelect GM03 manual gun and MagicControl CM30 system control.

    Case Study Architecture: Aluminum Profiles ( Powdertech )

    Case Study Architecture: Aluminum Profiles ( Powdertech )

    Gateway Extrusions - Efficient and durable coating of longer profiles with OptiFlex Automatic AS07 control cabinet, MultiStar CG10 mutli-gun control, OptiGun GA03 automatic gun, OptiCenter OC02 with Ultrasonic sieve US06 and OptiFlow IG06 injectors.

    Case Study Automotive: Wheels ( Application Example )

    Case Study Automotive: Wheels ( Application Example )

    Application Example - Quick color change and perfect coating results even with metallic powder with Gema systems MagicPlus booth, OptiCenter OC02 powder management, reciprocators, OptiGun and MagicControl CM30 control.

    Case Study Electrical Electronics: Electrical Cabinets ( Sarel )

    Case Study Electrical Electronics: Electrical Cabinets ( Sarel )

    Sarel - Clean and safe working environment and quick color change with MagicPlus manual booth and OptiFlex2 Q manual unit.

    Case Study: Job Coating ( Ramseier )

    Case Study: Job Coating ( Ramseier )

    Ramseier - Reproducible layer thickness and powder savings with new application pump OptiSpray AP01 and OptiCenter OC03.

    Case Study Heating Cooling Sanitary: Radiator Panels ( FARAL )

    Case Study Heating Cooling Sanitary: Radiator Panels ( FARAL )

    FARAL (F.I.R. Fabbrica Italia Radiatori) - Quality increase and powder savings for die-cast aluminum radiators with MagicCompact booth, OptiControl CM22, OptiCenter and OptiGun GA03.

    Case Study Machine Industry: Production Machinery ( Rieter )

    Case Study Machine Industry: Production Machinery ( Rieter )

    Rieter - Quick color change for coating of textile machines with MagicCompact booth and OptiCenter powder management.

    Case Study: Job Coating ( Eisemann+Bähr )

    Case Study: Job Coating ( Eisemann+Bähr )

    Eisemann+Bähr - Color Change in Seconds and high coating quality with OptiFlex2 Q.

    Case Study Electrical Electronics: Electrical Cabinets ( Elleci SPA )

    Case Study Electrical Electronics: Electrical Cabinets ( Elleci SPA )

    Elleci SPA - Improved application quality, highest flexibility and fast color change with MagicCylinder and OptCenter OC02.

    Case Study Metallic Furniture: Shelving Racking ( Got Rack )

    Case Study Metallic Furniture: Shelving Racking ( Got Rack )

    Got Rack - Enhanced transfer efficiency and quicker color change with Smart Series booth, OptiGun GA03 automatic gun, OptiSelect GM03 manual gun and OptiHopper for ideal powder preparation.

    Case Study Automotive: Wiper

    Case Study Automotive: Wiper

    WIPE - Color Changes and enhanced coating quality with OptiGun GA03 Automatic Gun, Reciprocators ZA07, OptiSelect GM03 Manual Guns and OptiFlex2 A2 control cabinet.

    Case Study Electrical Electronics: Power Supply ( Siemens )

    Case Study Electrical Electronics: Power Supply ( Siemens )

    Siemens - Reproducible coating results and constant film thickness with OptiGun GA03 automatic gun, OptiSelect GM03 manual gun, OptiFlex Automatic AS08, MagicControl CM30 and OptiCenter OC03 powder management with AP01 pump technology.

Resources

    Best Guns for Color Change Learn More File

    DVC Technology Learn More File

    Energy Efficiency Data Sheet

    Gun Nozzles Learn More File

    OptiFlex® Pro Brochure

    OptiGun® GA03 System overview Brochure

    OptiSelect® Pro Brochure

    PCC and SuperCorona Learn More File

    Reciprocators and axes Brochure

    Reciprocators and axes Brochure

    SuperCorona® Data Sheet