Cleaner and safer working conditions

Cleaner and safer working conditions

This is a prerequisite for high quality powder coating and for the protection of the operators' health.

Every powder coating line is more and more facing the need to protect the working environment and the health of the operators:

  •  Powder dispersions in the ambient create contamination and other quality issues.
  • Operators' direct contact with powder needs to be minimized during operation and color change.
  • Modern systems need to have efficient filtration to comply with local regulations.

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Main Features Overview

    More powder on the parts, less in the recovery

    More powder on the parts, less in the recovery

    The powerful 100 kV cascade and the advanced electrostatic controls ensure the highest transfer efficiency even with challenging powders.

    Dust-free and clean working conditions

    Dust-free and clean working conditions

    The OptiCenter's sealed powder circuit guarantees dust free working conditions during operation and  color change.

    No powder escaping the booth

    No powder escaping the booth

    Gema recovery systems are designed according to the strictest safety regulations and the specific requirements of each plant.

    Ideal design of the touch-up stations

    Ideal design of the touch-up stations

    The manual operator stations are designed to ensure clean operating conditions and to avoid powder escaping to the ambient.

    Easy and comfortable color change

    Easy and comfortable color change

    Magic Systems offer an efficient semi-automatic color change. One operator can complete the process in a few minutes without contamination.

    Minimum powder accumulations in the booth

    Minimum powder accumulations in the booth

    Magic Systems remain clean during operation: the non-conductive plastic walls and the self-cleaning floor  prevent powder accumulations.

Case Studies

    Case Study Hobby Garden Leisure: bicycles ( BROMPTON )

    Case Study Hobby Garden Leisure: bicycles ( BROMPTON )

    BROMPTON - Superb coating application and clean operating environment with MagicCompact EquiFlow BA04 booth, OptiCenter OC03 powder management with OptiSpray AP01 application pumps, OptiGun GA03 automatic gun and MagicControl CM30 system control.

    Case Study Job Coating (QPC Quality Powder Coating)

    Case Study Job Coating (QPC Quality Powder Coating)

    QPC Quality Powder Coating - More production flexibility and efficiency with MagicCompact EquiFlow BA04 booth, OptiCenter OC03 powder management with OptiSpray AP01 application pump, Gun axis UA04 with Dynamic Contour Detection and MagicControl CM30 control System.

    Case Study Home Appliances

    Case Study Home Appliances

    TCL - Clean working environment and stable coating performance with MagicCompact EquiFlow booth, OptiGun GA03 automatic gun, OptiCenter OC02 powder management and OptiFeed PP06 powder pump.

    Case Study Job Coating ( AMS )

    Case Study Job Coating ( AMS )

    AMS - Powder savings and more production flexibility with MagicCompact EquiFlow BA04 booth, vertical reciprocators ZA07, OptiCenter OC03 powder management with OptiSpray AP01 application pump MagicControl CM30 system control.

    Case Study Architecture: Aluminum Profiles ( Anoxidall SRL )

    Case Study Architecture: Aluminum Profiles ( Anoxidall SRL )

    Anoxidall SRL - Increased finish quality and fast color changes with OptiCenter OC02 and OptiGun GA03.

    Case Study Metallic Furniture: Chairs ( Fermob )

    Case Study Metallic Furniture: Chairs ( Fermob )

    Fermob - Automation and application repeatability for constant savings with MagicCompact boothand electrostatic equipment.

    Case Study Architecture: Fences ( NJP )

    Case Study Architecture: Fences ( NJP )

    NJP - Large payback and improved finishing quality with MagicCompact EquiFlow booth technology.

    Case Study Architecture: Aluminum Profiles ( Stobag )

    Case Study Architecture: Aluminum Profiles ( Stobag )

    Stobag - Improved line automation and quick color change with MagicCompact BA03 booth, OptiGun automatic gun GA03, OptiCenter OC02 and ultrasonic sieve.

    Case Study Electrical Electronics: Electrical Cabinets ( Betsukawa CO., Ltd. )

    Case Study Electrical Electronics: Electrical Cabinets ( Betsukawa CO., Ltd. )

    Betsukawa CO., Ltd. - Clean working environment, improved transfer efficiency and increased productivity with OptiFlex Automatic, vertical reciprocators and axis, OptiFlex2 B manual unit and cyclones.

    Case Study Metallic Furniture: Storage and retrieval solutions ( Kardex Remstar )

    Case Study Metallic Furniture: Storage and retrieval solutions ( Kardex Remstar )

    Kardex Remstar - Increased capacity and production optimization with MagicCompact EquiFlow BA04 booth, MagicControl CM30, OptiCenter OC02 powder management, OptiHopper and powder transfer system PTS 650.

    Case Study Automotive: Car Body ( Jiang Huai )

    Case Study Automotive: Car Body ( Jiang Huai )

    Jiang Huai - Convert from wet paint to powder and perfect coating results even with complicated parts with MagicCompact booth, OptiGun automatic gun, OptiSelect manual gun, MagicControl CM30 and OptiCenter.

    Case Study: Job Coating ( WK Pulverbeschichtung )

    Case Study: Job Coating ( WK Pulverbeschichtung )

    WK Pulverbeschichtung - Improved coating quality and quick color changes with OptiCenter OC03 incl. OptiSpray AP01 application pump, MagicCompact EquiFlow BA04 color change booth and MagicControl CM30 system control.

    Case Study Electrical Electronics: Power Supply ( Enercon )

    Case Study Electrical Electronics: Power Supply ( Enercon )

    Enercon - Energy savings and improved efficiency with OptiGun automatic gun, OptiFlex Automatic A2, MagicControl CM22 system control, Fresh Powder Supply FPS16 and OptiFeed PP06 powder pump.

    Case Study Machines Industry: Construction Machinery ( Lonking )

    Case Study Machines Industry: Construction Machinery ( Lonking )

    Lonking - Perfect coating results and cost savings through automated process with MagicPlus booth, OptiCenter OC02, OptiGun GA03, OptiSelect GM03, Vertical axis and Sytem Control CM30.

    Case Study: Job Coating ( L. Schulte )

    Case Study: Job Coating ( L. Schulte )

    L. Schulte - Higher coating quality, quick color change and enhanced production flexibility with MagicCompact EquiFlow booth BA04 configured for manual coating with OptiFlex2 W and OptiCenter OC02 powder management system with ultrasonic sieve.

    Case Study Machine Industry: Production Machinery ( FiFab )

    Case Study Machine Industry: Production Machinery ( FiFab )

    FiFab - Clean operating environment and improved flexibility through fast color change with MagicCompact EquiFlow BA04 booth, OptiCenter powder management, OptiGun automatic gun, MagicControl CM30 and object recognition.

    Case Study Heating Cooling Sanitary: Air Conditioning ( Daikin )

    Case Study Heating Cooling Sanitary: Air Conditioning ( Daikin )

    Daikin - Safer and cleaner working conditions with MagicPlus booth, OptiGun Automatic Gun, OptiSelect Manual Guns, MagicControl CM30, Vertical Reciprocator and Light Barrier.

    Case Study Automotive: Wheels ( ShengWang )

    Case Study Automotive: Wheels ( ShengWang )

    ShengWang - Clean working environment and super-fast color changes with Magic System booh, OptiCenter OC02 powder management, OptiGun GA03 automatic gun, vertical axis ZA07 and OptiFlex Automatic AS08 with MagicControl CM30 system control.

Resources

    Best Guns for Color Change Learn More File

    Energy Efficiency Data Sheet

    Equiflow Technology Learn More File

    Gun Nozzles Learn More File

    Magic Systems Color Change Learn More File

    Magic Systems Single Color Learn More File

    MagicCompact® EquiFlow® Brochure

    Minimum powder accumulations Learn More File

    OptiGun® GA03 System overview Brochure

    PCC and SuperCorona Learn More File

    SuperCorona® Data Sheet

Videos

    MagicCompact EquiFlow_Stobag

    MagicCompact EquiFlow_Kardex